From raw steel to finished, galvanized structures — every step under one roof at our Jangalpur, Howrah facility. Advanced equipment. Proven processes. ISO 9001 quality.
The Indo East Corporation manufacturing complex at Jangalpur, NH-6, Howrah is a fully self-contained steel processing facility. We handle every stage of the production cycle — from raw material receipt and design review, through precision cutting, fabrication, and welding, to pre-treatment, hot-dip galvanizing, quality inspection, and final dispatch.
This end-to-end integration eliminates sub-contractor dependency, gives us complete control over quality and timeline, and allows us to respond to client requirements with far greater speed and flexibility than multi-vendor supply chains.
Our facility is equipped with overhead cranes, CNC plasma cutting machines, robotic welding stations, MIG/MAG welding equipment, drill lines, pre-treatment baths, a 7-metre hot-dip galvanizing kettle, and a dedicated quality lab — making us one of Eastern India's most comprehensively equipped steel structure manufacturers.
Our plant is equipped with advanced machinery for precision fabrication and galvanizing — giving us a decisive edge in quality and throughput.
| Equipment / Facility | Specification / Capacity | Purpose |
|---|---|---|
| Hot Dip Galvanizing Kettle | 7m × 1.2m × 1.6m (L×W×D) | Zinc coating of fabricated steel components |
| CNC Plasma Cutting Machine | High-definition plasma, up to 50mm thickness | Precision profile & hole cutting in steel plates |
| Robotic Welding Stations | Multiple units, MIG/MAG process | Automated, consistent weld quality for high-volume runs |
| Manual MIG/MAG Welders | CO₂ / Argon shielded welding | Skilled manual welding for complex joints |
| Overhead EOT Cranes | Multiple: 5T, 10T, 20T capacity | Material handling across fabrication and galvanizing bays |
| Drill Line / Radial Drill Press | Multiple spindle drill line | Bolt hole drilling per drawing specifications |
| Pre-Treatment Baths | Degreasing, Pickling (HCl), Rinsing, Fluxing | Surface preparation before galvanizing |
| Zinc Kettle (Furnace) | Natural gas fired, temperature-controlled | Molten zinc bath at 450°C for immersion galvanizing |
| Shot Blasting Machine | Rotary table type | Surface cleaning for painting / duplex coating |
| Straightening & Bending Press | Hydraulic press, up to 250T | Straightening of sections and bending operations |
| Angle Drill & Punching Line | Automated angle drill line | Drilling and punching of angle sections for towers |
| Testing & QC Lab | Coating thickness gauges, hardness testers, WPS files | In-process & final quality verification |
Every order follows a defined, ISO-compliant production workflow — ensuring consistency, quality, and on-time delivery at every stage.
Client drawings, specifications, and bills of materials are reviewed. Any queries resolved before production begins.
IS 2062 / IS 8500 steel sourced from approved mills. Mill test certificates verified. Material tagged to order.
Visual and dimensional check on incoming steel. Chemical & mechanical properties verified against test certs.
CNC plasma cutting for profiles and holes. Angle drill line for tower leg members. Precision to drawing tolerances.
Bolt holes drilled or punched to match assembly drawings. Tolerances checked per IS 7215 / customer specs.
Components assembled in jigs for dimensional accuracy. Fit-up inspected before welding commences.
Robotic MIG/MAG welding for repetitive joints. Skilled welders for complex assemblies. WPS followed for every joint.
Visual weld inspection per IS 822. Dimensional check. NDT (DP test / UT) when specified by client or TPI.
Degreasing → Water Rinse → Acid Pickling (HCl) → Water Rinse → Fluxing → Drying → Ready for galvanizing.
Immersion in 450°C molten zinc bath. 7-metre kettle handles large components. Coating min. 75–85 microns per IS 2629.
Coating thickness measured with DFT gauge. Dimensional check. Assembly trial (when required). Marking, bundling, and dispatch.
Our 7-metre hot-dip galvanizing kettle is one of the largest in Eastern India — giving us the ability to galvanize long structural members, assembled components, and large custom fabrications in a single immersion. This is a significant competitive advantage over manufacturers who have to outsource galvanizing.
Hot-dip galvanizing provides a metallurgically bonded zinc coating that is superior to paint or spray coatings in terms of adhesion, durability, and maintenance-free life. A typical galvanized structure in an outdoor environment can last 25–75 years with zero maintenance — making it the preferred corrosion protection for telecom towers, substations, and transmission structures globally.
Alkaline degreasing removes oils, grease, and organic contaminants from steel surfaces.
Thorough rinsing after degreasing to remove chemical residue.
Hydrochloric acid bath removes mill scale and rust — exposing clean steel for zinc bonding.
Rinsing after pickling removes acid and residual scale from the steel surface.
Zinc ammonium chloride flux prevents oxidation and aids zinc bonding during immersion.
Components dried in warm air — residual moisture eliminated before galvanizing immersion.
Immersion in molten zinc bath at 450°C. Metallurgical bonding creates a multi-layer coating.
Water quench or air cooling. Coating thickness measured. DFT gauge check per IS 2629.
Our quality management system is ISO 9001:2015 certified. Every order is subject to documented inspection protocols — from raw material receipt to final dispatch.
Incoming steel is verified against Mill Test Certificates. Chemical and mechanical properties checked for compliance with IS 2062 and customer specifications.
All cut, drilled, and fabricated components checked against GA drawings. Tolerances per IS 7215 or customer specs. Jig checks for critical assemblies.
Visual weld inspection per IS 822. Welder qualifications maintained per WPS/PQR. NDT (Dye Penetrant, Ultrasonic) conducted as per customer requirements.
Coating thickness measured with calibrated DFT gauges. Adherence test. Visual check for bare spots, lumps, and drips. Results recorded in galvanizing report.
We support inspections by BVQI, SGS, Bureau Veritas, DNV, TÜV, and customer-nominated TPI agencies. Our records are maintained to facilitate smooth inspections.
Final check before loading. Assembly trial (for complex structures). Marking, stencilling, and bundling per export or client packing requirements.